March 23, 2006. NOTE: You may also hear the term as genba, with an “N”. A method from TPM (Total Productive Maintenance) for engaging operators to carry out basic maintenance activity (such as cleaning, lubrication, and inspection activity). While evidence suggests that some of the ideas involved in lean predate Toyota, the terms that Toyota developed have become commonly known and used among manufacturers today. Lean Manufacturing and Six Sigma Definitions Glossary terms, history, people and definitions about Lean and Six Sigma Primary Menu A holistic approach to maintenance that focuses on proactive and preventative maintenance to maximize the operational time of equipment. 0000001119 00000 n 0000002963 00000 n Cycle Time (CT) - The time it takes one operator to go through all work elements before repeating them. Documented procedures for manufacturing that capture best practices (including the time to complete each task). Start studying Lean Manufacturing Terms. hޤY�rۺ��S`rEu,��?O�N�餓4�I/rzAQ�������h��Л>c��?Yr'ӱG����b�}����{�v������j�2�V۫�Nb��G=�����;�W/�ȐeR�p�̪+�qz��b���$ ����-�q����\�vhK|�QR���y%�d�G��(ܷ��ƹ�!�r����\-}� ��-���g�[�����}���>_,��r�:vD3r;PS��fo�JvE�W�k�p-�N������N����b��n޿_�o��x����~����;����[������>G��'��^�}�S�h��^������+ The “Drum” is the constraint. Call us for answers to all your questions on how we can help you quickly improve your manufacturing productivity. x�b```f``z��������ǀ |@1�8 ��� Ҍ=�� 0k�v0�9s�N�J֤▹a��W�uOƜ� �i�H�q�� bA���lb)��0�Er! To help you cut through all the Lean Jargon, TXM Lean Consultants have put together the meanings of the core Lean terms and how they can used to improve your manufacturing processes. Used in Lean as the rhythm of the plant; i.e., if the customer wants a part every 30 seconds, the plant (or the Lean cell) should feel the heart beat of producing a part every 30 seconds. ?3�2�P:�N�!+��n6�)y� �+��8��00���L@l � Calculated as Planned Production Time / Customer Demand. @�� �K?�+˴Q�����«-M���$�k�Y�>�o�׺A=�mݔO��#�������$7�0����g�z��B�^��ql��@~ĆuSm���� Lean management is a philosophy that has gained massive popularity in various industries because of its positive impact on any company’s overall performance. Value: The foundation for the value stream that defines what the customer is willing to pay for. Activity-based costing: an accounting system that assigns costs to products based on the amount of resources used to design, order or make a product. Manufacturing Terms, Buzzwords and Acronyms Frank Posted on May 29, 2018 Posted in Business , Lean Manufacturing 2 Comments As part of a consulting project I am involved in, I have created a list of acronyms and terms that are used in manufacturing and industrial automation. trailer ��A"�uy�ښ|*D |*�~��*м�~�D��lӆ���v��Y�NjSF��x?��_�FȬ�ׂ��c�n�k&E�rĠو��Y׳�[c|���ܨ6i��G4�u��U^�� ���c,{n�����i+X�,*�6 0J���oX/�KaC� �!��s�0b_=pcd�9�{�D�C��bx#Ux���g�M��v>�t7P�W_��?D��2����J�@��l���F_��ʷ9�PC�� �XiSw�l�B+6��R.�.�@�L�0��*E��7uQXZȚ���I���b�\Đ�d��m]KO[p�(�G҆IȋފU�M��@jI��H�G�6АVx&)��_`\�€@����f��]�_a)UV�-�����@�(ä�0�FXW��Sk��8���Gߧ��m��N?����7�����5J���Y������R��4/Tʛ��!v/��O����sǞ��Q>�\T6l��y��P|�n����@3�G~ �u���&-��(�C{�܌ln���^R�s���6�mryH�{EZ��tg We'll focus on your equipment, your process, and your challenges. Those who focus more on … Strongly promoted KPIs can be extremely powerful drivers of behavior – so it is important to carefully select KPIs that will drive desired behavior. During a Kaizen event, a team of employees from different areas works on a week-long project to improve a specific process and reduce waste. Lean Manufacturing: 26 Terms Lean Factory Professionals Should Know A3. Lean manufacturing, also referred to as lean production, is a production practice that considers any excess, in terms of resources, time, manpower, space or inventory, as a waste and aims at eliminating it. Lean manufacturing is a methodology that focuses on minimizing waste within manufacturing systems while simultaneously maximizing productivity. Relies on many lean tools, such as Continuous Flow, Heijunka, Kanban, Standardized Work and Takt Time. 0000003426 00000 n Literally translated, “gemba” means “the real place”. A problem solving methodology that focuses on resolving the underlying problem instead of applying quick fixes that only treat immediate symptoms of the problem. 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